Plan Robotic Cells More Easily With KUKA.Sim 4.0 Simulation Software

MC-7-Kuka-KUKA.Sim4.0-400.jpg

June 3, 2021

Digital planning of KUKA systems on a new level

The KUKA.Sim simulation software brings robot applications to life – even before the real system is put into operation. With the new version of KUKA.Sim 4.0, users now reach a new level of planning reliability, simplicity and cost efficiency. This means greater functionality and lower time requirement.

Greater planning reliability due to a vast range of options

Besides importing CAD data, the new version enables easy offline programming of the robot and fast cycle time analysis. In addition, safety spaces can be configured graphically in 3D and the stopping behavior of the robots can be simulated. “The total area required for the cell can thus be significantly reduced during planning,” says KUKA portfolio manager Roland Ritter.

KUKA.Sim 4.0 facilitates the planning of robot applications in many industries: from consumer goods to electronics and automotive – particularly for component suppliers. The new KUKA Robot Language (KRL) editor provides two user views for programming the robot: one for experts and one for beginners. A visual program tree makes programming possible even without KRL knowledge, for example. Users benefit from a new simplicity. The 100-percent data consistency also ensures that the virtual controller and the real controller work with the same data. The software now also supports the new KR SCARA and KR DELTA robots from KUKA.

Modular add-ons: save time, plan realistically

With the KUKA.Sim Modeling add-on, a customized component library can be created from your own CAD data – such as kinematic systems, sensors, material flow or physical behavior. The new Connectivity add-on allows users to commission the cell virtually. This creates a digital twin for greater planning reliability and the best possible implementation. For this, KUKA uses behavioral emulators such as WinMOD and SIMIT. With the Arc Welding add-on, users speed up their offline programming for welding applications: approach positions or the optimum orientation of the robot for the welding process can be defined, for example.

From a 2D drawing to a 3D view and back

The export possibilities with KUKA.Sim 4.0 are unbeatable. Integrators in particular benefit from this: they can export the simulation as a 3D PDF and the customer simply opens it with Acrobat Reader. Detailed information in 2D for mechanical commissioning can also be provided via the export feature. One of the highlights is product presentation using a virtual reality headset. Tablets and smartphones also deliver impressive simulation results on the go via the Mobile Viewer app. Interested parties can test the demo version free of charge for 30 days.

Digital planning of KUKA systems on a new level

The KUKA.Sim simulation software brings robot applications to life – even before the real system is put into operation. With the new version of KUKA.Sim 4.0, users now reach a new level of planning reliability, simplicity and cost efficiency. This means greater functionality and lower time requirement.

Source

Related Articles


Latest Articles

  • maxon Story: Robotic Companion.

    November 20, 205 Remote offshore installations, dusty mines, dirty sewers: environments made by people for people. Yet operating them is dangerous. The solution? The robotic dog from ANYbotics, which can carry out inspections autonomously. maxon went to Zurich to visit one of the biggest robotics teams in Europe. Fall down, get up again. Over and… Read More…

  • Reinforce Your Cybersecurity with Moxa’s Secure OnCell G4300-LTE4 Cellular Router

    November 20, 2025 The cellular routers from the Moxa OnCell G4300-LTE4 Series are engineered to deliver dependable communications and outstanding cybersecurity in demanding industrial environments. With an industrial-grade build and Moxa’s exclusive GuaranLink cellular auto-recovery technology, these routers ensure stable and continuous communication for critical operations, even under harsh conditions. The OnCell G4300-LTE4 Series integrates multiple security mechanisms, including secure boot,… Read More…


Featured Article

Revolutionizing Material Movement with Autonomous Mobile Robots

Revolutionizing Material Movement with Autonomous Mobile Robots

In today’s fast-paced manufacturing and logistics industries, the need for efficient and flexible material movement solutions has never been greater. Traditional methods like conveyor systems, forklifts, and manual pushcarts have served us well, but they come with limitations.

That’s why Omron is thrilled to announce the launch of their game-changing MD Series of Autonomous Mobile Robots (AMRs). Read more


Products

  • TwinCAT CoAgent and TwinCAT Machine Learning Creator for AI-assisted automation

    November 25, 2025 Unlock optimization potential even more easily with advanced AI functions Artificial intelligence has long since found its way out of laboratories and research facilities and into everyday life – and is also proving to be a key driver of innovation in industrial automation. Beckhoff recognized this trend early on and integrated AI… Read More…

  • UBITO Welcomes Dr. Kegel to Advisory Council Amid Strong Growth in Robotics

    November 24, 2025 UBITO, a global leader in Wiegand motion sensing and energy harvesting technology, is pleased to announce that Dr. Gunther Kegel has joined its Advisory Council. As the long-standing CEO of Pepperl+Fuchs, Dr. Kegel has been a key figure in industrial automation for decades. His experience and industry insight will help UBITO navigate… Read More…