Plan Robotic Cells More Easily With KUKA.Sim 4.0 Simulation Software

MC-7-Kuka-KUKA.Sim4.0-400.jpg

June 3, 2021

Digital planning of KUKA systems on a new level

The KUKA.Sim simulation software brings robot applications to life – even before the real system is put into operation. With the new version of KUKA.Sim 4.0, users now reach a new level of planning reliability, simplicity and cost efficiency. This means greater functionality and lower time requirement.

Greater planning reliability due to a vast range of options

Besides importing CAD data, the new version enables easy offline programming of the robot and fast cycle time analysis. In addition, safety spaces can be configured graphically in 3D and the stopping behavior of the robots can be simulated. “The total area required for the cell can thus be significantly reduced during planning,” says KUKA portfolio manager Roland Ritter.

KUKA.Sim 4.0 facilitates the planning of robot applications in many industries: from consumer goods to electronics and automotive – particularly for component suppliers. The new KUKA Robot Language (KRL) editor provides two user views for programming the robot: one for experts and one for beginners. A visual program tree makes programming possible even without KRL knowledge, for example. Users benefit from a new simplicity. The 100-percent data consistency also ensures that the virtual controller and the real controller work with the same data. The software now also supports the new KR SCARA and KR DELTA robots from KUKA.

Modular add-ons: save time, plan realistically

With the KUKA.Sim Modeling add-on, a customized component library can be created from your own CAD data – such as kinematic systems, sensors, material flow or physical behavior. The new Connectivity add-on allows users to commission the cell virtually. This creates a digital twin for greater planning reliability and the best possible implementation. For this, KUKA uses behavioral emulators such as WinMOD and SIMIT. With the Arc Welding add-on, users speed up their offline programming for welding applications: approach positions or the optimum orientation of the robot for the welding process can be defined, for example.

From a 2D drawing to a 3D view and back

The export possibilities with KUKA.Sim 4.0 are unbeatable. Integrators in particular benefit from this: they can export the simulation as a 3D PDF and the customer simply opens it with Acrobat Reader. Detailed information in 2D for mechanical commissioning can also be provided via the export feature. One of the highlights is product presentation using a virtual reality headset. Tablets and smartphones also deliver impressive simulation results on the go via the Mobile Viewer app. Interested parties can test the demo version free of charge for 30 days.

Digital planning of KUKA systems on a new level

The KUKA.Sim simulation software brings robot applications to life – even before the real system is put into operation. With the new version of KUKA.Sim 4.0, users now reach a new level of planning reliability, simplicity and cost efficiency. This means greater functionality and lower time requirement.

Source

Related Articles


Latest Articles

  • Cyber Resilience Act: Insights from Pilz

    December 4, 2025 The Cyber Resilience Act brings with it a host of new requirements. Which requirements will apply in future? From 11 December 2027, only products that comply with the requirements of the Cyber Resilience Act (CRA) may be placed on the market within the European Union. The CRA contains requirements for the cybersecurity of… Read More…

  • Vention’s Demo Day 2026 Highlights Zero Shot Automation™ – Automating Automation

    December 3, 2025 By Krystie Johnston Vention has been democratizing automation since 2017, and their 6th annual Demo Day demonstrated another step on that journey. For those unfamiliar with Vention, they are headquartered in Quebec and describe themselves as the creator of the world’s only AI-powered full-stack software and hardware automation platform. For those who… Read More…


Featured Article

Revolutionizing Material Movement with Autonomous Mobile Robots

Revolutionizing Material Movement with Autonomous Mobile Robots

In today’s fast-paced manufacturing and logistics industries, the need for efficient and flexible material movement solutions has never been greater. Traditional methods like conveyor systems, forklifts, and manual pushcarts have served us well, but they come with limitations.

That’s why Omron is thrilled to announce the launch of their game-changing MD Series of Autonomous Mobile Robots (AMRs). Read more


Products

  • FIEPOS Field Power Supplies with IP54, IP65 and IP67 | Unlimited Opportunities for Decentralization

    December 4, 2025 In this video PULS shows you the benefits of its FIEPOS Field Power Supplies for decentralized applications. More Information Learn more about FIEPOS Related Story What Is the Meaning of the IP Ratings for Power Supplies? PULS Explains The IP rating indicates to what extent an electrical device is protected against the… Read More…

  • NXR Series IP67 Remote IO with IO-Link from Omron 

    December 4, 2025 A flexible remote IO solution that simplifies IIoT adoption  The NXR Remote IO series provides value across multiple positions in an organization. From supply chain being able to reduce model numbers and inventory, to simplifying setup time for automation engineers, the NXR series offers a flexible Remote IO solution allowing companies to… Read More…