|

ANCA’s ULTRA Range Delivers High Quality/High Performance Cutting Tools-Part 3

Setpember 2023

ANCA’s ULTRA Range Delivers High Quality/High Performance Cutting Tools-Part 3

Software for tool runout compensation ensures long tool life and efficient cutting

By: Thomson Mathew, MX & Software Product Manager ANCA

It’s a well-known fact that maintaining consistency in batch grinding and compensating for tool runout is an essential feature of a successful tool. ANCA’s Tool Runout Compensation is the solution.

When an operator sets up a machine to grind cutting tools or load a cutting tool into a collet, it’s important to make sure tool runout after grinding is perfect. One option is to buy an expensive collet adapter to achieve this, However, it takes a long time to set up and make sure the radial and axial runout is maintained.

Automatic tool runout compensation uses the standard Renishaw probe to check the tool blank in 3 planes, digitizes the actual centerline of the tool, and then compensates the entire kinematic to grind relative to grind relative to that center, rather than the centerline of the work head. Because we’re correcting for runout at a system level, the resulting grind is nearly flawless under a couple of microns, without even leaving a mark on the cutting edges, even though you’re moving all the axes together to get that tool.  

If there is misalignment in the loading/unloading, the tool can be digitized after the tool is loaded before grinding. Thus, all tools are measured and compensated for runout to ensure the entire batch is under 0.002 millimetres. This specialized software for tool runout compensation ensures long tool life and efficient cutting by measuring and compensating radial and axial runout, reducing setup time.  

Stay tuned for part four.

To see a breakdown of some of the key features

Source

More Information

MX7 ULTRA

Related Story

Unleash the Power of Precision: ANCA’s FX7 ULTRA Offers Unparalleled Accuracy For Small Tools Down to 0.1mm

New software, hardware and design features significantly improve surface finish, accuracy, and controlled runout, ensuring batch consistency from the first ground tool to the last. These advancements ensure that the FX7 ULTRA is the go-to solution for precision grinding in industries that rely on small tools, including electronics, telecommunications, medical devices, aerospace, automotive, diemold, and general machining.

Related Articles


Latest Articles

  • How Schneider Electric Canada is Driving Industries into the Future 

    September 17, 2025 By Krystie Johnston  Automation, digitalization, IIoT, and AI. Data. Cybersecurity. Sustainability. These are some of the biggest trends in automation that are affecting industries in Canada today and are bound to shape their future, along with such imperatives as labour shortages, and reshoring. Schneider Electric is a leader in technology and was… Read More…

  • Why Stop at Efficiency? Build EtherCAT Networks for Maximum Reliability

    September 17, 2025 In the race toward smarter, more automated industrial operations, every microsecond counts. In response to rising demands for higher precision, speed, and synchronization across industries like robotics, packaging, and semiconductors, EtherCAT has become the standard for high-performance motion control. Its unique “on-the-fly” processing principle delivers deterministic, high-speed communication that traditional industrial Ethernet… Read More…


Featured Article

Revolutionizing Material Movement with Autonomous Mobile Robots

Revolutionizing Material Movement with Autonomous Mobile Robots

In today’s fast-paced manufacturing and logistics industries, the need for efficient and flexible material movement solutions has never been greater. Traditional methods like conveyor systems, forklifts, and manual pushcarts have served us well, but they come with limitations.

That’s why Omron is thrilled to announce the launch of their game-changing MD Series of Autonomous Mobile Robots (AMRs). Read more


Products

  • New AT-HA Grommet from icotek:

    September 18, 2025 Compact integration of 3A and 4A connectors in the IMAS-CONNECT™ system With the new AT-HA grommet, icotek is expanding its innovative IMAS-CONNECT™ adapter system with a forward-looking solution for industrial use. The AT-HA enables the integration of 3A and 4A plug inserts directly into an adapter cable entry without the need for… Read More…

  • POSITAL Precision Magnetic Encoders – Now Available with BiSS C Communications Interface

    September 17, 2025 POSITAL’s new generation of IXARC magnetic absolute rotary encoders are now available with BiSS C communications interfaces. Encoders with this interface are ideal for commutation and position feedback in BLDC servo motors. Moreover, their excellent performance characteristics, compact size (36 mm diameter, 32 mm high), and low energy requirements make these IXARC… Read More…