| | | | |

5 Common Mistakes to Avoid When Implementing Autonomous Mobile Robots (AMRs) in Your Facility

August 24, 2023

5 Common Mistakes to Avoid When Implementing Autonomous Mobile Robots (AMRs) in Your Facility

As technology advances, autonomous mobile robots (AMRs) have emerged as valuable tools for improving efficiency and productivity in various industries. From warehouses to manufacturing facilities, these intelligent machines are revolutionizing the way we handle tasks and streamline operations.

However, deploying AMRs successfully requires careful planning and consideration. In this blog post, Omron explores some common mistakes that people make when implementing autonomous mobile robots in their facilities and provide insights on how to avoid them.

1. Insufficient planning when implementing AMRs

One of the most significant mistakes made during the implementation of AMRs is inadequate planning. Rushing into the deployment without thoroughly assessing your facility’s needs and requirements can lead to inefficiencies and suboptimal results.

Begin by identifying specific areas or tasks that could benefit from automation. Engage with stakeholders, including employees and management, to understand their pain points and expectations. A well-defined plan that aligns with your facility’s goals will help set the stage for a successful AMR implementation.

2. Lack of compatibility

Another common mistake is overlooking compatibility between existing infrastructure and AMR technology. AMRs are very flexible and can operate in a wide variety of applications, but like most things, there are limits; so it is crucial to assess whether your facility is ready to accommodate AMRs seamlessly.

Consider factors such as floor conditions, lighting, and Wi-Fi connectivity. Evaluate the compatibility of your facility’s layout and infrastructure with the navigation and communication systems required by the AMRs. Conducting a thorough evaluation and addressing any potential limitations in advance will prevent unnecessary setbacks during implementation.

3. Inadequate staff training

While AMRs are designed to work autonomously, it is essential to provide proper training to your staff members. Failure to train employees adequately can hinder the successful integration of AMRs into existing workflows.

Employees should understand how to interact with the robots, handle exceptions, and perform basic troubleshooting. Encouraging open communication and providing ongoing training and support will empower your workforce to embrace AMR technology effectively.

4. Overlooking safety considerations

Safety should always be a top priority when deploying AMRs. Ignoring safety considerations is a significant mistake that can lead to accidents and injuries.

AMRs are built with onboard sensing and safety rated control systems designed to prevent collisions, however every application is different; so it is critical that the AMR is configured properly to ensure safe operation for the application it is tasked with.

For example, there is less of a safety risk with an AMR moving foam pads compared to the same AMR moving 500kg of metal parts stacked high on a pallet due of the physics involved.  Both applications are viable and can be done safely, however the AMR must be configured properly to ensure safe operation of each.

Additionally, it’s important to conduct a thorough risk assessment and involve your health and safety team to identify potential hazards and implement appropriate safety measures. Regular safety audits and ongoing monitoring will help maintain a safe working environment for everyone.

5. Neglecting maintenance and support

AMRs, like any other complex technology, require regular maintenance and support to ensure optimal performance. Neglecting this aspect can result in increased downtime and reduced efficiency.

It is crucial to develop a robust maintenance plan that includes routine inspections, software updates, and preventive maintenance. Additionally, it is helpful to establish a strong partnership with the AMR provider or manufacturer to receive timely support and access to spare parts. Proactive maintenance and reliable support will keep your AMRs running smoothly, minimizing disruptions to your operations.

Implementing AMRs in your facility can be a transformative step toward improving efficiency and productivity. By avoiding the common mistakes we’ve reviewed here, you can ensure a successful integration of AMRs into your facility.

Remember, careful consideration of these factors, combined with ongoing monitoring and improvement, will pave the way for a seamless and productive collaboration between humans and robots in your facility.

Source

More Information

Learn more about Omron’s portfolio of AMRs

Related Story

Omron Announces New Innovation Award to Celebrate Customer-Driven Automation Solutions that Enhance Sustainability and Benefit Society

Omron Automation Americas announces the launch of a new Innovation Award that recognizes customers who champion automation solutions that promote sustainability, enhance quality of life, and reduce the environmental impact. This initiative recognizes excellence in industrial automation and technology-based solutions addressing social needs. It also supports businesses in attracting the next-generation manufacturing workforce.

Related Articles


Latest Articles

  • UPS Systems Ensure Greater Reliability in Critical Infrastructures

    October 15, 2025 In this blog article, you will learn why UPS systems are indispensable for ensuring a reliable and stable power supply in critical infrastructures, which components are needed for this, and which standards they must meet. In the past 100 years, electricity has always flowed in one direction – from the producer to the… Read More…

  • Fully Automated Integration Platform for Objective and Repeatable Testing

    October 15, 2025 Fully automated integration platform for objective and repeatable testing XTS in quality assurance for complex and safety-relevant automotive components The safety and quality requirements for components are growing continuously, particularly in the automotive industry. To meet these requirements, it is essential to implement clear, objective, traceable, and efficient quality inspection processes for… Read More…


Featured Article

Revolutionizing Material Movement with Autonomous Mobile Robots

Revolutionizing Material Movement with Autonomous Mobile Robots

In today’s fast-paced manufacturing and logistics industries, the need for efficient and flexible material movement solutions has never been greater. Traditional methods like conveyor systems, forklifts, and manual pushcarts have served us well, but they come with limitations.

That’s why Omron is thrilled to announce the launch of their game-changing MD Series of Autonomous Mobile Robots (AMRs). Read more


Products

  • WAGO Canada Brings Its Scalable Automation Solutions to ADM Toronto

    October 15, 2025 WAGO offers Canadian manufacturers the only automation platform built on a foundation of zero-maintenance reliability. WAGO, a world leader in automation and connectivity, will display its open, scalable automation platform at the Advanced Design & Manufacturing (ADM) Expo. (WAGO Booth #1505, Automation Hall, Toronto Congress Centre, October 21–23). WAGO’s solutions combine multi-protocol integration,… Read More…

  • Electromechanical Power Relays with ATEX Approval from Carlo Gavazzi

    October 15, 2025                                                                            Electromechanical Power Relays with ATEX Approval from Carlo Gavazzi Carlo Gavazzi Automation, the international electronics group with activities in the design, manufacture and marketing of electronic equipment, is pleased to announce the launch of the new CF/CS 30 ATEX Series, completing the CF/CS 30 Electromechanical Power Relays range. The… Read More…