|

NetFIELD App EtherCAT Tap Software From Hilscher Passively Captures Legacy Machine Data for IIoT Applications

September 22, 2023

NetFIELD App EtherCAT Tap Software From Hilscher Passively Captures Legacy Machine Data for IIoT Applications

Hilscher North America announces the release of its EtherCAT Tap software application for netFIELD OnPremise edge gateway and other supported netX-based hardware

Hilscher North America announces the release of its EtherCAT Tap software application for netFIELD OnPremise edge gateway and other supported netX-based hardware. This innovative software solution provides seamless IIoT integration for both new and legacy machinery.

The netFIELD App EtherCAT Tap enables manufacturers to passively extract valuable process data from existing machines on EtherCAT networks without impacting operations and equipment controls. The application is compatible with any EtherCAT network, achieves success without interference to existing network or PLC controls, and its simple setup can be completed within minutes. This containerized software is easy to deploy and manage, and it includes a built-in, feature-rich configuration app that is accessible via web browser. No additional software tools are required for deployment.

By implementing a physical data switch — such as netFIELD OnPremise or netMIRROR — directly after the PLC, users have access to all messaging and data traffic. This is made possible by Hilscher’s netX system-on-chip (SoC) hardware. The netX hardware allows the application to unobtrusively tap data from an EtherCAT network (or any Ethernet network) and forward it to the container. Using a form of deep packet inspection technology derived from Hilscher’s netAnalyzer, the netFIELD App EtherCAT Tap monitors and analyzes existing machine network traffic, can recognize fieldbus protocols and remains invisible to existing machines on the network.

The extracted, raw EtherCAT data can either be automatically enriched with semantics during the capture process, or manually reconstructed. Semantic information can be directly input via the EtherCAT network information (ENI) file — provided by TwinCAT or any other compatible engineering tool. After configuration, data of interest can be sent via MQTT to the desired monitoring or analytics application. Additionally, the listen-only functionality ensures that netFIELD App EtherCAT Tap is secure by design, offering an easy-to-use data acquisition solution for EtherCAT networks.

This passive data capture tool enables condition monitoring and data analytics applications to improve the performance of legacy machines and plant operations — with zero impact on installed equipment.

More Information

Hilscher

Related Product

Hilscher’s netX 90 and netRAPID 90 Receive CC-Link IE Field Network Basic Slave Certification

This certification enables the netX 90 and netRAPID 90 to be implemented as slaves in simple field devices on CC-Link Industrial Ethernet networks. CC-Link IE Field Network Basic is a general-purpose Ethernet protocol that facilitates easy use and development of small-scale devices that do not require high-speed control capabilities. This 100-Mbit/s protocol is an easy entry in the CC-Link IE technology ecosystem for developing field devices.

Related Articles


Latest Articles

  • Smarter Power System Monitoring with Moxa Easy-to-Use Protocol Gateways

    November 27, 2025 Achieve Comprehensive Monitoring Across Diverse Energy Sources In industrial settings, effective power system monitoring plays a vital role in ensuring operational efficiency. It involves the real-time tracking of power quality, energy consumption, and equipment conditions. However, due to the varied nature of power grids, often composed of multiple energy sources and communication… Read More…

  • maxon Story: Robotic Companion.

    November 20, 205 Remote offshore installations, dusty mines, dirty sewers: environments made by people for people. Yet operating them is dangerous. The solution? The robotic dog from ANYbotics, which can carry out inspections autonomously. maxon went to Zurich to visit one of the biggest robotics teams in Europe. Fall down, get up again. Over and… Read More…


Featured Article

Revolutionizing Material Movement with Autonomous Mobile Robots

Revolutionizing Material Movement with Autonomous Mobile Robots

In today’s fast-paced manufacturing and logistics industries, the need for efficient and flexible material movement solutions has never been greater. Traditional methods like conveyor systems, forklifts, and manual pushcarts have served us well, but they come with limitations.

That’s why Omron is thrilled to announce the launch of their game-changing MD Series of Autonomous Mobile Robots (AMRs). Read more


Products

  • DriveTag™ A Smarter Way to Streamline Inventory and Logistics

    November 27, 2025 SEW-EURODRIVE introduces DriveTag™, a smart barcode labeling solution that simplifies product identification and logistics. Designed for high-efficiency operations, DriveTag helps manufacturers and OEMs boost throughput, reduce errors, and enhance traceability across every stage of material flow. Connecting the Physical and Digital Worlds Each DriveTag is a custom-engineered barcode label applied directly to… Read More…

  • Rockwell Automation Introduces SecureOT Solution Suite to Strengthen Industrial Cybersecurity Resilience

    November 26, 2025 OT-designed platform and security services empower industrial organizations to reduce risk, maximize uptime and simplify compliance across the full cybersecurity lifecycle Rockwell Automation, Inc. (NYSE: ROK), one of the world’s largest companies dedicated to industrial automation and digital transformation, have announced the launch of SecureOT™ solution suite, a comprehensive industrial cybersecurity offering designed to… Read More…