| | |

Beckhoff Future-Proofs Hybrid Connectors in Industrial Cable Offering

December 9, 2024

Beckhoff Future-Proofs Hybrid Connectors in Industrial Cable Offering
Already compliant with the upcoming IEC 61076-2-118 standard, modular hybrid connectors from Beckhoff will continue to simplify cable assembly and installation. (© Beckhoff, 2024) Picture credits: Beckhoff Automation

The comprehensive hybrid connector portfolio from Beckhoff is ready for upcoming IEC 61076-2-118 standard updates, further enhancing EtherCAT-based One Cable Automation technology

Beckhoff’s proven hybrid connectors, part of the company’s One Cable Automation (OCA) solution, are receiving a major update to better support distributed automation well into the future. Beyond the design advantages of consistent modularization with a uniform data core, these connectors now comply with the upcoming IEC 61076-2-118 standard, enabling a seamless transition in advance of the rollout.

Roughly 100,000 OCA connectors from Beckhoff have already been proven in the field, predominantly in EtherCAT applications. Now, Beckhoff hybrid connectors are among the first products to comply with the IEC 61076-2-118 standard, which should be published by the end of 2024. Early adoption of this standard safeguards users in two key ways:

  • strengthening supply chains and second-source strategies to ensure availability
  • maximizing long-term reliability through established and widely adopted standards

Hybrid connectors transmit power and data via a single line to reduce cable and connector expense, not to mention assembly time and cost. The OCA solution, which Beckhoff developed with a partner, offers the additional advantage of high modularity, permitting a wide range of cable and connector variants for numerous applications while providing mechanical coding to minimize connection errors.

The uniform data module remains standard in all four sizes: B12, B17, B23, and B40. This modularity greatly simplifies installation rather than creating additional work. In addition, the clear color markings on the contact carrier match the wire color of the cable, which eliminates outdated requirements for complex documentation that details each individual pin assignment.

Beckhoff’s streamlined hybrid connector portfolio comprises just 10 individual components – significantly fewer than comparable third-party products. The intuitive process prevents incorrect assemblony by design because the individual parts can only be assembled in one direction. In combination with the data module, this typically reduces assembly time by two-thirds.

More Information

Modular Hybrid Connectors

Related Story

ASI8100 Stepper Motors with Integrated Drives Enable Cabinet-Free Machine Concepts

The ASI8100 stepper motor with built-in drive from Beckhoff adds another space-saving tool to the company’s broad range of compact drive technology products (up to 48 V DC). The ASI8100 series combines a stepper motor, stepper motor output stage, and fieldbus connection in a fully integrated design. These EtherCAT devices mount directly on the machine without a control cabinet or upstream I/O, allowing for highly compact, control cabinet-free machines.

Related Articles


Latest Articles

  • The Power of OMRON’s Sysmac Studio: Unify Automation and Integrate Safety

    November 7, 2025 By Omron Automation Industry moves fast. Outpace obsolescence with OMRON’s Sysmac Studio. Designed to empower operations from the edge to the cloud, it unifies automation by prioritizing safety and security. Built for today, ready for the future. Today, the factory floor faces pressure from suppliers, consumers, competition, and emerging technologies. Operation teams are looking… Read More…

  • Don’t Serve Before Tasting: A Lean Approach to Gated Management for SME Product Launches

    November 6, 2025 By Swathi Mohan, Leanacle Inc. Ever tried serving dinner before tasting it? That’s what many small and mid-sized manufacturers unknowingly do when they rush a new product into production. On paper, everything looks perfect: BOMs finalized, fixtures designed, suppliers lined up. But the first batch rolls out, and suddenly the “dish” tastes wrong: tolerances don’t hold, costs… Read More…


Featured Article

Revolutionizing Material Movement with Autonomous Mobile Robots

Revolutionizing Material Movement with Autonomous Mobile Robots

In today’s fast-paced manufacturing and logistics industries, the need for efficient and flexible material movement solutions has never been greater. Traditional methods like conveyor systems, forklifts, and manual pushcarts have served us well, but they come with limitations.

That’s why Omron is thrilled to announce the launch of their game-changing MD Series of Autonomous Mobile Robots (AMRs). Read more


Products

  • Moxa’s Vision for Smarter Industrial Network Management

    November 6, 2025 Simplified Management to Optimize Network Operations Building on the insights from Futureproof Your OT with Moxa’s Secure Edge-to-Core Networking, this article highlights how intelligent network management enables scalable, secure, and resilient industrial networks with real-time visibility and simplified control. If you want to manage converged networks, you need to implement user-friendly and scalable… Read More…

  • New Power Supply with IO-Link Interface and Integrated Display Introduced by PULS

    November 6, 2025 PULS’ new CP20.248-IOL is a highly reliable 24 Vdc DIN rail power supply. The device provides efficient and time-saving configuration, operation monitoring and remote control. Using the built-in IO-Link interface and the front panel display, user-defined power supply and application data, such as the AC and DC quality of the system, can be monitored in… Read More…