Beckhoff Introduces Frequency Analysis without Programming Requirements

MC-9-Beckhoff-TwinCATAnalytics-400.jpg

August 17, 2021

TwinCAT Analytics software from Beckhoff offers a complete workflow from acquisition of data through to its storage and analysis to dashboards for continuous machine monitoring. Traditional condition monitoring algorithms are now also available in TwinCAT Analytics using simple configuration with no programming requirements. This addition optimizes both the standard workflow and spontaneous measurements, such as during machine commissioning or service.

Beckhoff presented the TwinCAT Condition Monitoring library as early as 2010. This library includes numerous algorithms that support Moment Coefficients, Discrete Classification and Vibration Assessment according to the ISO standard, in addition to functions such as Magnitude Spectrum, Envelope Spectrum, Zoom FFT, Power Cepstrum and multiple RMS calculations. All functions are available as standard PLC function blocks, which means that condition monitoring functions, for example, for permanent monitoring of bearings or gearboxes, integrate directly and easily into the machine controller.

In the past, commissioning staff and service engineers had to invest significant time and effort to calculate a frequency spectrum that would allow selective inspection of machine components, for example. This is precisely where TwinCAT Analytics can help – by reducing a programming task to a simple configuration task. All condition monitoring algorithms are available in the analytics toolbox and can be easily dragged to the Analytics editor and configured. After using the “Start Record” function, the results will then be provided at the output of the algorithms, and they can be displayed clearly and graphically in the charting tool based on the interaction between TwinCAT Analytics and TwinCAT Scope View.

Machine operators and service engineers consequently have an easy-to-use solution at their disposal with the TwinCAT Analytics Service Tool (TE3520) and can interpret the clearly presented results. Continuous monitoring with the aid of the condition monitoring algorithms can be configured just as conveniently in the TwinCAT Analytics Workbench (TE3500) and converted automatically into readable PLC code. This code can then be downloaded onto the local machine controller or remote device to perform the necessary calculations in parallel with the machine application. The TwinCAT HMI visualization solution rounds out the Analytics workflow by automatically creating analytics dashboards.

For more information, visit www.beckhoff.com.

Related Articles


Latest Articles

  • Comparing maxon EC-i vs ECX Motors: Which One Fits Your Design?

    August 19, 2025 The choice between maxon’s EC-i and ECX motor series depends on whether the application prioritizes torque or speed, rugged durability or quick responsiveness, and high load-handling capability or low-inertia performance. Both maxon product lines use brushless DC motor technology but are engineered with distinct rotor architectures and performance envelopes. This comparison outlines… Read More…

  • ABB Invests in Made in Canada with Installation Products that Electrify Our World 

    August 18, 2025 By Krystie Johnston  ABB recently announced their plan to build a new R&D and manufacturing facility in Canada. It will combine their existing facilities in Iberville and Saint-Jean-sur-Richelieu to increase production capacity and support future growth in key sectors across Canada like utilities, energy, and infrastructure. Michael Shenouda, Canada Region Leader –… Read More…


Featured Article

Revolutionizing Material Movement with Autonomous Mobile Robots

Revolutionizing Material Movement with Autonomous Mobile Robots

In today’s fast-paced manufacturing and logistics industries, the need for efficient and flexible material movement solutions has never been greater. Traditional methods like conveyor systems, forklifts, and manual pushcarts have served us well, but they come with limitations.

That’s why Omron is thrilled to announce the launch of their game-changing MD Series of Autonomous Mobile Robots (AMRs). Read more


Products

  • Compact Class Sets New Standards: Economy AX1000 Servo Drives and AF1000 VFDs

    August 21, 2025 Economy drive system expands the motion portfolio AX1000 servo drive: extremely compact and efficient The AX1000 economy servo drives are a particularly cost-efficient series in the 1.65 to 6.9 A nominal current range, and meet the highest technological standards. Two versions are available: Despite their compact dimensions, they still manage to incorporate an integrated… Read More…

  • Simple! Safe! Future-Proof! Drive Train with MOVI-C®

    August 21, 2025 SEW-Eurodrive’s MOVI-C® modular automation system is your full-service provider for all automation tasks. One manufacturer, one comprehensive end-to-end drivetrain solution – including services, hardware and software, from planning, commissioning and servicing. What do you get out of this? Maximum relief. Simple energy saving Energy-efficient transmitting Efficiency and gear units go hand in hand… Read More…