|

ABB Survey Reveals Unplanned Downtime Costs $242,000 CAD Per Hour

October 13, 2023

ABB Survey Reveals Unplanned Downtime Costs $242,000 CAD Per Hour
  • Global survey commissioned by ABB underscores the close relationship between uptime and reliability
  • It emphasizes the importance of effective maintenance strategies and service partnerships
  • 95% percent of respondents are interested in how outcome-based maintenance agreements can boost business success

According to the new “Value of Reliability” survey from ABB, 68% of industrial businesses experience unplanned outages at least once a month, compared to 69 percent globally. This costs the typical Canadian business* close to 242,000 CAD per hour, compared to 170,000 CAD globally. Despite this, 19% percent of Canadian businesses surveyed still rely on run-to-fail maintenance.

The survey, conducted by Sapio Research in July 2023, gathered responses from 3,215 plant maintenance decision-makers globally across the energy generation, plastics and rubber, oil and gas, wind, chemicals, rail, utilities, marine, food and beverage, water and wastewater, and metals sectors. It is part of a report that provides insights into how businesses currently manage maintenance and how they can reduce unplanned downtime.

The findings demonstrate the importance of equipment reliability and maintenance. Globally, ninety-two percent reported that maintenance has increased their uptime in the last year, with 38 percent reporting an improvement of at least a quarter. Also, three-quarters of respondents said that reliability positively impacts their business reputation and financial performance, and helps them meet contractual obligations, prevent waste and secure repeat business. Reliability was rated by respondents as the top priority when purchasing new equipment.

Looking forward, 60 percent plan to increase their investment in reliability and maintenance in the next three years, with a third planning to boost spend by more than 10 percent. Nine in ten respondents expressed interest in outcome-based maintenance agreements. Under these, operators pay service partners based on achieved outcomes, such as increased uptime or energy efficiency. This results in efficient and effective service delivery with predictable cashflow. 

Speaking about the results of the survey, Hugues Therrien, ABB Canada Motors and Drives Service lead, said: “There’s no typical length for an outage, but consider one that lasts a working day of eight hours – based on the median hourly rate, it would cost a business one million dollars. With this in mind, industrial businesses should aim to progress from a high-risk run-to-fail maintenance approach to a long-term outcome-based strategy. This will improve reliability, business reputation, competitivity, cut costs, and provide peace of mind – empowering businesses to focus on their core competence.”Hugues Therrien, ABB Canada Motors and Drives Service lead

This new, outcome-based model to maintenance will help industrial businesses meet incoming emissions targets and regulations as the world fights against climate change. In addition, it will help overcome the industry skills gap as experienced technicians reach retirement age.

For more information, read the full survey report.

*Notes to editors: the median value was used rather than the mean/average. Because of the distribution of answers, the median is a closer representation of the typical organization.

ABB Motion keeps the world turning – while saving energy every day. We innovate and push the boundaries of technology to enable the low-carbon future for customers, industries and societies. With our digitally enabled drives, motors and services our customers and partners achieve better performance, safety and reliability. We offer a combination of domain expertise and technology to deliver the optimum drive and motor solution for a wide range of applications in all industrial segments. Through our global presence we are always close to serve our customers. Building on more than 140 years of cumulative experience in electric powertrains, we learn and improve every day. go.abb/motion

Source

Related Articles


Latest Articles

  • PC-Based Control Technology in the Semiconductor Production for Photovoltaic Equipment

    June 20, 2024 Flexible automation of single-crystal furnaces increases competitiveness For growing monocrystalline semiconductors, the Chinese company Jingsheng Mechanical & Electrical originally used a separate process and temperature control system. Since the changeover to PC-based control technology from Beckhoff, it not only helps to save costs, but also facilitates the implementation with its scalability. As… Read More…

  • How to Select the Correct Data Cable for Your Industrial Application

    June 19, 2024 In this article, you will learn what the most common mistakes are when selecting Industrial Ethernet and bus cables and how to avoid them. All cables and wires that contribute to communication in any way are commonly referred to as data cables. However, there are significant differences such as the multitude of… Read More…


Featured Article

Revolutionizing Material Movement with Autonomous Mobile Robots

Revolutionizing Material Movement with Autonomous Mobile Robots

In today’s fast-paced manufacturing and logistics industries, the need for efficient and flexible material movement solutions has never been greater. Traditional methods like conveyor systems, forklifts, and manual pushcarts have served us well, but they come with limitations.

That’s why Omron is thrilled to announce the launch of their game-changing MD Series of Autonomous Mobile Robots (AMRs). Read more


Products

  • PC-Based Control Technology in the Semiconductor Production for Photovoltaic Equipment

    June 20, 2024 Flexible automation of single-crystal furnaces increases competitiveness For growing monocrystalline semiconductors, the Chinese company Jingsheng Mechanical & Electrical originally used a separate process and temperature control system. Since the changeover to PC-based control technology from Beckhoff, it not only helps to save costs, but also facilitates the implementation with its scalability. As… Read More…

  • Siemens and BASF Collaborate on Driving Circular Economy

    June 21, 2024 Siemens Smart Infrastructure and BASF have announced the first electrical safety product to include components made from biomass-balanced plastics Siemens Smart Infrastructure and BASF have announced the first electrical safety product to include components made from biomass-balanced plastics. Used across industrial and infrastructure applications, Siemens SIRIUS 3RV2 circuit breaker is now being… Read More…