|

IO-Link Safety: Communicate Safely at Field Level – In One System

November 16, 2023

IO-Link Safety: Communicate Safely at Field Level – In One System

With IO-Link Safety, the non-proprietary, standardised communication system IO-Link is now also available for functional safety

With IO-Link Safety, the non-proprietary, standardised communication system IO-Link is now also available for functional safety. Safe, standardised point-to-point communication enables safety sensors and actuators to be integrated into any existing fieldbus system. IO-Link Safety is standardised worldwide in IEC 61139-2 and offers maximum safety up to PL e of EN ISO 13849-1 (or SIL 3 of IEC 61508/62061).

As an expert in safe automation, at SPS 2023 Pilz will be presenting something new on the market: a complete IO-Link Safety System with Master and sensors. Alongside the first devices with IO-Link Safety functionality, such as the safety light curtains PSENopt II advanced IOLS and the control unit PITgatebox IOLS, they will also be presenting their IO-Link Safety Master PDP67 IOLS. An economical and flexible complete solution, which simplifies integration into plant and machinery, and increases performance.

As the interface to the safety controller, the IO-Link Safety Master enables bidirectional communication up to field level. Alongside IO-Link Safety devices, IO-Link sensors and actuators as well as classic safety sensors can also be connected. The IO-Link Safety sensors supply important status information and offer more options in the field of intelligent diagnostics. The devices can be identified and parameterised automatically, which makes them easier to swap and reduces downtimes.

The Benefits:

  • Reduce costs and increase productivity:
    • IO-Link Safety devices are identified automatically and parameters are adopted directly. This makes it easier to swap components and reduces plant and machine downtimes caused by repairs. Also, fewer device types are needed, thus reducing complexity in purchasing and creating space in the warehouse.
  • Innovative machine concepts:
    • Seamless communication with each sensor and actuator enables intelligent data evaluation. This expands the possibilities for developing networked plant and machinery; with IO Link Safety up to sensor level, aspects such as Industrie 4.0 can be implemented very simply, independently of the manufacturer.
  • Shorter commissioning times:
    • IO-Link Safety communication occurs via unshielded cable and uses standard industrial connectors. This saves time and money when swapping devices.
  • Economical maintenance:
    • Intelligent IO-Link devices offer diagnostic functions. That enables new, predictive repair and maintenance concepts

Source

More Information

Would you like to learn more about the possibilities of IO Link Safety?
Then visit Pilz at SPS in Hall 9, Stand 370, and experience the first, complete IO Link Safety System. In their presentation entitled “IO-Link Safety – Intelligent, safe communication up to field level”, you’ll also hear some interesting information about IO Link Safety functionality.

Can’t attend? Visit Pilz

Related Story

Pilz Is Expanding Its Worldwide Online Training Offer: Machinery Safety Knowledge – Live, From Anywhere

The automation expert Pilz is expanding its worldwide digital training offer for machinery safety. With the new “International Training Calendar”, standardized training courses from Pilz can now be attended live online. So, the training offer is also available in regions where Pilz does not have a subsidiary. As a result, Pilz makes it easier for customers to access knowledge sharing and gives them greater flexibility for further training in key areas of machinery safety.

Related Articles


Latest Articles

  • Building the Future of Smart Tool Manufacturing – Together

    Why now Is the time to join the AIMS ecosystem August 27, 2025 By Samuel Kirkpatrick, ANCA Senior Product Manager – AIMS The manufacturing industry is undergoing its most transformative shift in over a century. As smart automation, AI-driven production systems, and advanced robotics redefine what’s possible, manufacturers are seeking ways to scale efficiently, adapt… Read More…

  • Comparing maxon EC-i vs ECX Motors: Which One Fits Your Design?

    August 19, 2025 The choice between maxon’s EC-i and ECX motor series depends on whether the application prioritizes torque or speed, rugged durability or quick responsiveness, and high load-handling capability or low-inertia performance. Both maxon product lines use brushless DC motor technology but are engineered with distinct rotor architectures and performance envelopes. This comparison outlines… Read More…


Featured Article

Revolutionizing Material Movement with Autonomous Mobile Robots

Revolutionizing Material Movement with Autonomous Mobile Robots

In today’s fast-paced manufacturing and logistics industries, the need for efficient and flexible material movement solutions has never been greater. Traditional methods like conveyor systems, forklifts, and manual pushcarts have served us well, but they come with limitations.

That’s why Omron is thrilled to announce the launch of their game-changing MD Series of Autonomous Mobile Robots (AMRs). Read more


Products

  • Emergent Vision Technologies Announces All EROS 10GigE Camera Models Now Shipping

    August 27, 2025 Emergent Vision Technologies is announcing that all models of the groundbreaking EROS 10GigE camera series are now officially shipping. Originally launched in December 2024, Emergent Vision Technologies says EROS is the smallest, lowest power10GigE camera in the world. “Thirty-nine new cameras across color, mono, SWIR, polarized, and UV sensors are now available… Read More…

  • Remote Display Unit Type EXCRDU2 from Lovato Electric

    August 26, 2025 LOVATO Electric expands its range of accessories for soft starters and variable speed drives with the new EXCRDU2 remote display unit. It is compatible with LOVATO Electric soft starters ADXL series and ADXNP type, as well as variable speed drives VLB series, equipped with an optional RS485 port. Up to 32 devices can be connected to the same unit, even… Read More…